Micromod Micro-DCI: 53ML5100A LOADING STATION Manuel d'utilisateur

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Page 1 - INSTRUCTION MANUAL

INSTRUCTION MANUALManual Loader53ML5100AMANUAL LOADING STATIONPN24480 Rev. 1

Page 2 - MicroMod Automation, Inc

1.2 SCOPE OF BOOKInformation in this book is presented as text, visuals, and tables. All three are required, but thetext has been minimized wherever

Page 3 - Table of Contents

Manual Loading Station (MLS) Section 5MaintenanceAppendix ADatabase Section 1. IntroductionSection

Page 4 - List of Figures

1.3 MODEL NUMBER BREAKDOWNTYPE NO. 53MLSERIES NO. 53ML5100MANUAL LOADING STATION53ML51 A 2 1 A Engineering File Reference:Power Requir

Page 5 - 1.0 INTRODUCTION

1.4 SPECIFICATIONSTable 1-1. SpecificationsItem Specification(s)Power Requirements (as specified) 22 - 26 V dc108 - 132 V rms216 - 264 V rms50/60

Page 6

Table 1-1. SpecificationsItem Specification(s)Environmental CharacteristicsControlled EnvironmentAmbient Temperature LimitsRelative Humidity LimitsTe

Page 7

Table 1-1. SpecificationsItem Specification(s)Environmental Characteristics (Cont):Safety Classification General Purpose: Complies with ANSI/ISAS82

Page 8

2.0 INSTALLATION2.1 INSPECTIONA list of all items in the shipment is attached to the shipping container. Inspect the equipment uponarrival for dama

Page 9

2.3.2 MOUNTING PROCEDUREFor single and multiple case mounting the instruments are furnished with a trim collar (mountingframe). Figure 2-2 illustrat

Page 10 - 1.2 SCOPE OF BOOK

Figure 2-1. Outline Dimensions and Panel Cut-Out RequirementsSection 2. Installation2-3

Page 11

Figure 2-2. Single or Multiple Panel MountingFigure 2-3. Intercase Spacing53ML5100 Manual Loading Station2-4

Page 12 - 1.3 MODEL NUMBER BREAKDOWN

MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most ost-effective, applica

Page 13 - Table 1-1. Specifications

2.4 CONNECTIONS2.4.1 PREPARATORYThe 53ML5100 Manual Loading Station can be configured for two analog inputs (ANI0&1) and twoanalog outputs (ANO0&

Page 14

2.4.2.1 POWER INPUT (AS SPECIFIED)2.4.2.1.1 DC PowerReference Figure 2-4 and connect the remote 24 V dc power supply to the instrument as follows:1.

Page 15

2.4.2.3 CURRENT OUTPUT FROM ANO0 AND ANO1The 53ML5100 Manual Loading Station provides the capability to manually adjust and display oneor two current

Page 16 - 2.0 INSTALLATION

Figure 2-4. Instrument Rear Power and Signal Terminal Boards53ML5100 Manual Loading Station2-8

Page 17 - 2.3.2 MOUNTING PROCEDURE

3.0 DISPLAYS AND PUSH BUTTONSThis section provides illustrations with item call-outs of the six operator displays and the engineer-ing mode overlays.

Page 18 - Section 2. Installation

Figure 3-2. Display 1 - Dual Channel Manual Loader (Chs. 1 & 2)Showing Channel 2 Selected Using the 3 Push ButtonFigure 3-3. Display 2 - Single

Page 19

Figure 3-4. Display 3 - Manual Loader with Analog Input (Ch. 1)Figure 3-5. Display 4 - Manual Loader with Analog Input (Ch. 2)ANI0 Tag Name (A224)AN

Page 20 - 2.4.2 WIRING PROCEDURE

Figure 3-6. Display 5 - Analog Input Indicator with Setpoint Display(Ch. 1)Figure 3-7. Display 6 - Analog Input Indicator with Setpoint Display(Ch.

Page 21 - 2.4.2.1.2 AC Power

3.2 FRONT PANEL PUSH BUTTONSThe front panel push buttons are repeated here from Section 1 because they are used in the engi-neering mode display over

Page 22 - 2.5 GROUNDING

3.3 ENGINEERING MODE OVERLAYSThe engineering mode overlays are used to make the necessary parameter entry selections for theoperator displays. The e

Page 23

Table of Contents1.0 INTRODUCTION 1-11.1 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . .

Page 24 - 3.0 DISPLAYS AND PUSH BUTTONS

CONFIGURE Prompt KEY? Prompt A Key Entered on the Edit Line

Page 25 - Push Button

3.3.2 DISPLAYING A DATAPOINTThe following procedure illustrates how to display the contents of datapoint B012, which is the dis-play brightness index

Page 26 - CHANNEL 2

Table 3-3. Procedure to Alter a DatapointStep PressOnceShiftResultPress toLocateTargetChar.Result1 Puts instrument in engineering mode.2If CONFIGUR

Page 27

3.4 FRONT PANEL PUSH BUTTON ALTERNATIVESThere are three alternative methods other than the front panel push buttons for accessing andchanging databas

Page 28 - 3.2 FRONT PANEL PUSH BUTTONS

Figure 3-11. Front Panel Configuration Port ConnectionsSection 3. Displays and Push Buttons3-11

Page 29

3.4.1 USING THE HAND HELD CONFIGURERThe Hand Held Configurer (HHC) is a portable terminal designed to interface with the instrumentthrough the config

Page 30

3.4.1.2 DISPLAYING A DATABASE PARAMETERTo DISPLAY a database parameter, press D and enter the parameter ID, then press ENTER. Thecurrent value of the

Page 31 - 3.3.2 DISPLAYING A DATAPOINT

3.4.1.4 SETTING OR CHANGING A PASSWORD KEYAs a security feature, the instrument can be configured so that a password key is required to ac-cess the E

Page 32 - Line Ten Character

When the HHC-to-controller transfer begins a message is displayed indicating the transferhas started. Another message appears when the transfer is co

Page 33

3.4.1.6 SAMPLE HAND HELD CONFIGURER COMMANDSThe following table provides a sample of typical Hand Held Configurer Display (D ), Put (P ), andMemory T

Page 34

5.3 CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.4

Page 35

4.0 CONFIGURATION PARAMETERSThe configuration parameters are used to define the instrument’s personality attributes, so thatwhile still functioning wi

Page 36

4.3 CONFIGURING THE DATABASE MODULESThe datapoints in the database modules must be changed to reflect required alterations in the fac-tory standard c

Page 37

Table 4-3. Analog Input (ANI) ModulePurpose: This module is used to configure the voltage/current input signals (e.g., 0-5 volts [0-20 mA], 1-5 volt

Page 38

Table 4-3. Analog Input (ANI) ModulePurpose: This module is used to configure the voltage/current input signals (e.g., 0-5 volts [0-20 mA], 1-5 volt

Page 39

Table 4-4. Analog Output (ANO) ModulePurpose: The primary purpose of this module is to select and set the 0 - 20 mA or 4 - 20 mAoutput signals for A

Page 40 - 4.0 CONFIGURATION PARAMETERS

Table 4-5. Display ModulePurpose: This module is used to define the number of displays (six maximum) and to set thedisplay order presentation of the

Page 41 - Table 4-2. Database Modules

Table 4-6. System ModulePurpose: This module is used to set the instrument tag name and the display brightness.Title Symbol SystemModuleData-pointDe

Page 42

5.0 MAINTENANCERETAIN THE INSTRUMENT CALIBRATION SHEET The factory set calibration constants for the analog inputs and analogoutputs are recorded on t

Page 43 - Figure 4-2. ANO0&1

Replacing the display unit requires reconnecting the display end of the cable to the new front dis-play panel, inserting the extended portion of the

Page 44

5.3 CALIBRATIONThe instrument’s analog inputs (ANI0&1) and analog outputs (ANO0&1) normally do not require re-calibration. If it becomes nec

Page 45 - Table 4-5. Display Module

1.0 INTRODUCTION1.1 PRODUCT OVERVIEWThe 53ML5100 Manual Loading Station provides the capability to manually adjust and displayone or two current out

Page 46 - Table 4-6. System Module

5.6 PARTS LISTThe parts list is provided in Table 5-1 and the parts breakdown is illustrated in Figure 5-1.Table 5-1. Parts ListKey Part Number Desc

Page 47 - 5.0 MAINTENANCE

Figure 5-1. Illustrated Parts BreakdownSection 5. Maintenance5-5

Page 48

Figure 5-2. Hand Held Configurer Connector53ML5100 Manual Loading Station5-6

Page 49 - 5.5 RESETTING THE INSTRUMENT

APPENDIX A: DATABASEThe database contains five datapoint types. Each datapoint type represents a specific data format:whole integers, alphanumeric t

Page 50 - 5.7 SUPPLEMENTAL INFORMATION

Table A-2. DatabaseData-pointTitle Symbol Default Section4TableModuleB022 Display 2 2 4-5 DisplayB023 Display 3 3 4-5 DisplayB024 Display 4 4 4-5 Dis

Page 51 - Section 5. Maintenance

The Company’s policy is one of continuous product improvement and the rightis reserved to modify the information contained herein without notice, or

Page 52

Figure 1-1. Manual Loading Station Operator Displays Dual Channel Manual Single Channel Manual Manual Loader with A

Page 53 - APPENDIX A: DATABASE

span). An input channel tag name appears in the upper left corner of the display. A digital readoutfor the analog output channel appears under the l

Page 54 - Table A-2. Database

ANO1ANI1ANO0DATABASEINPUT/OUTPUT DIAGRAMANI012 SIGNALCONNECTOR10 SIGNALCONNECTORPOWERCONNECTORSCALLOPED SIDES OF CONNECTOR AND 22 PIN SOCKETSIDEBACKTO

Page 55

Directly beneath the horizontal keypad and concealed behind the front panel pull-down door is the RS-232 Configuration Port. This port provides instr

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