INSTRUCTION MANUALManual Loader53ML5100AMANUAL LOADING STATIONPN24480 Rev. 1
1.2 SCOPE OF BOOKInformation in this book is presented as text, visuals, and tables. All three are required, but thetext has been minimized wherever
Manual Loading Station (MLS) Section 5MaintenanceAppendix ADatabase Section 1. IntroductionSection
1.3 MODEL NUMBER BREAKDOWNTYPE NO. 53MLSERIES NO. 53ML5100MANUAL LOADING STATION53ML51 A 2 1 A Engineering File Reference:Power Requir
1.4 SPECIFICATIONSTable 1-1. SpecificationsItem Specification(s)Power Requirements (as specified) 22 - 26 V dc108 - 132 V rms216 - 264 V rms50/60
Table 1-1. SpecificationsItem Specification(s)Environmental CharacteristicsControlled EnvironmentAmbient Temperature LimitsRelative Humidity LimitsTe
Table 1-1. SpecificationsItem Specification(s)Environmental Characteristics (Cont):Safety Classification General Purpose: Complies with ANSI/ISAS82
2.0 INSTALLATION2.1 INSPECTIONA list of all items in the shipment is attached to the shipping container. Inspect the equipment uponarrival for dama
2.3.2 MOUNTING PROCEDUREFor single and multiple case mounting the instruments are furnished with a trim collar (mountingframe). Figure 2-2 illustrat
Figure 2-1. Outline Dimensions and Panel Cut-Out RequirementsSection 2. Installation2-3
Figure 2-2. Single or Multiple Panel MountingFigure 2-3. Intercase Spacing53ML5100 Manual Loading Station2-4
MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most ost-effective, applica
2.4 CONNECTIONS2.4.1 PREPARATORYThe 53ML5100 Manual Loading Station can be configured for two analog inputs (ANI0&1) and twoanalog outputs (ANO0&
2.4.2.1 POWER INPUT (AS SPECIFIED)2.4.2.1.1 DC PowerReference Figure 2-4 and connect the remote 24 V dc power supply to the instrument as follows:1.
2.4.2.3 CURRENT OUTPUT FROM ANO0 AND ANO1The 53ML5100 Manual Loading Station provides the capability to manually adjust and display oneor two current
Figure 2-4. Instrument Rear Power and Signal Terminal Boards53ML5100 Manual Loading Station2-8
3.0 DISPLAYS AND PUSH BUTTONSThis section provides illustrations with item call-outs of the six operator displays and the engineer-ing mode overlays.
Figure 3-2. Display 1 - Dual Channel Manual Loader (Chs. 1 & 2)Showing Channel 2 Selected Using the 3 Push ButtonFigure 3-3. Display 2 - Single
Figure 3-4. Display 3 - Manual Loader with Analog Input (Ch. 1)Figure 3-5. Display 4 - Manual Loader with Analog Input (Ch. 2)ANI0 Tag Name (A224)AN
Figure 3-6. Display 5 - Analog Input Indicator with Setpoint Display(Ch. 1)Figure 3-7. Display 6 - Analog Input Indicator with Setpoint Display(Ch.
3.2 FRONT PANEL PUSH BUTTONSThe front panel push buttons are repeated here from Section 1 because they are used in the engi-neering mode display over
3.3 ENGINEERING MODE OVERLAYSThe engineering mode overlays are used to make the necessary parameter entry selections for theoperator displays. The e
Table of Contents1.0 INTRODUCTION 1-11.1 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . .
CONFIGURE Prompt KEY? Prompt A Key Entered on the Edit Line
3.3.2 DISPLAYING A DATAPOINTThe following procedure illustrates how to display the contents of datapoint B012, which is the dis-play brightness index
Table 3-3. Procedure to Alter a DatapointStep PressOnceShiftResultPress toLocateTargetChar.Result1 Puts instrument in engineering mode.2If CONFIGUR
3.4 FRONT PANEL PUSH BUTTON ALTERNATIVESThere are three alternative methods other than the front panel push buttons for accessing andchanging databas
Figure 3-11. Front Panel Configuration Port ConnectionsSection 3. Displays and Push Buttons3-11
3.4.1 USING THE HAND HELD CONFIGURERThe Hand Held Configurer (HHC) is a portable terminal designed to interface with the instrumentthrough the config
3.4.1.2 DISPLAYING A DATABASE PARAMETERTo DISPLAY a database parameter, press D and enter the parameter ID, then press ENTER. Thecurrent value of the
3.4.1.4 SETTING OR CHANGING A PASSWORD KEYAs a security feature, the instrument can be configured so that a password key is required to ac-cess the E
When the HHC-to-controller transfer begins a message is displayed indicating the transferhas started. Another message appears when the transfer is co
3.4.1.6 SAMPLE HAND HELD CONFIGURER COMMANDSThe following table provides a sample of typical Hand Held Configurer Display (D ), Put (P ), andMemory T
5.3 CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.4
4.0 CONFIGURATION PARAMETERSThe configuration parameters are used to define the instrument’s personality attributes, so thatwhile still functioning wi
4.3 CONFIGURING THE DATABASE MODULESThe datapoints in the database modules must be changed to reflect required alterations in the fac-tory standard c
Table 4-3. Analog Input (ANI) ModulePurpose: This module is used to configure the voltage/current input signals (e.g., 0-5 volts [0-20 mA], 1-5 volt
Table 4-3. Analog Input (ANI) ModulePurpose: This module is used to configure the voltage/current input signals (e.g., 0-5 volts [0-20 mA], 1-5 volt
Table 4-4. Analog Output (ANO) ModulePurpose: The primary purpose of this module is to select and set the 0 - 20 mA or 4 - 20 mAoutput signals for A
Table 4-5. Display ModulePurpose: This module is used to define the number of displays (six maximum) and to set thedisplay order presentation of the
Table 4-6. System ModulePurpose: This module is used to set the instrument tag name and the display brightness.Title Symbol SystemModuleData-pointDe
5.0 MAINTENANCERETAIN THE INSTRUMENT CALIBRATION SHEET The factory set calibration constants for the analog inputs and analogoutputs are recorded on t
Replacing the display unit requires reconnecting the display end of the cable to the new front dis-play panel, inserting the extended portion of the
5.3 CALIBRATIONThe instrument’s analog inputs (ANI0&1) and analog outputs (ANO0&1) normally do not require re-calibration. If it becomes nec
1.0 INTRODUCTION1.1 PRODUCT OVERVIEWThe 53ML5100 Manual Loading Station provides the capability to manually adjust and displayone or two current out
5.6 PARTS LISTThe parts list is provided in Table 5-1 and the parts breakdown is illustrated in Figure 5-1.Table 5-1. Parts ListKey Part Number Desc
Figure 5-1. Illustrated Parts BreakdownSection 5. Maintenance5-5
Figure 5-2. Hand Held Configurer Connector53ML5100 Manual Loading Station5-6
APPENDIX A: DATABASEThe database contains five datapoint types. Each datapoint type represents a specific data format:whole integers, alphanumeric t
Table A-2. DatabaseData-pointTitle Symbol Default Section4TableModuleB022 Display 2 2 4-5 DisplayB023 Display 3 3 4-5 DisplayB024 Display 4 4 4-5 Dis
The Company’s policy is one of continuous product improvement and the rightis reserved to modify the information contained herein without notice, or
Figure 1-1. Manual Loading Station Operator Displays Dual Channel Manual Single Channel Manual Manual Loader with A
span). An input channel tag name appears in the upper left corner of the display. A digital readoutfor the analog output channel appears under the l
ANO1ANI1ANO0DATABASEINPUT/OUTPUT DIAGRAMANI012 SIGNALCONNECTOR10 SIGNALCONNECTORPOWERCONNECTORSCALLOPED SIDES OF CONNECTOR AND 22 PIN SOCKETSIDEBACKTO
Directly beneath the horizontal keypad and concealed behind the front panel pull-down door is the RS-232 Configuration Port. This port provides instr
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